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    Home /Applications /Product Updates /Green Innovation: Jufeng Pressureless Silver Sintering Technology Leads a New Trend in Joining Materials /

    Green Innovation: Jufeng Pressureless Silver Sintering Technology Leads a New Trend in Joining Materials

    2026-05-27

    With the rapid development of high-precision fields such as electronic RF applications and electronic communications, the industry is placing higher requirements on joining materials.

    Compared with traditional high-lead solder paste, high-lead solder wire and lead-free solder paste, Jufeng’s innovative pressureless silver sintering technology shows outstanding advantages in low-temperature processing, high-temperature service capability, thermal and electrical conductivity, and environmental protection. It brings both performance and green innovation to the industry.

    High-Lead Solder Paste / High-Lead Solder Wire and Lead-Free Solder Paste: Technical Comparison

    As traditional high-temperature joining materials, high-lead solder paste and high-lead solder wire are mainly composed of tin and lead. They offer several notable characteristics:

    High Melting Point

    The melting point of high-lead solder paste and high-lead solder wire is usually above 280℃, making them suitable for high-temperature joining applications.

    Sn5Pb92.5Ag2.5
    Melting point: 287℃
    Sn10Pb88Ag2
    Melting point: 284-292℃
    Sn20Pb78Ag2
    Melting point: 268℃
    Sn5Pb95
    Melting point: 305-315℃
    Sn10Pb90
    Melting point: 280-305℃

    Good Solder Joint Appearance

    High-lead solder materials provide good visual quality and a bright solder joint appearance.

    Stable Joining Quality

    With long-term industrial use experience, their joining performance is relatively stable and reliable.

    Environmental and Technical Limitations

    However, high-lead solder paste and high-lead solder wire also face serious environmental challenges. In many countries, lead-containing materials have already been restricted or banned in manufacturing.

    Environmental pollution: Lead-containing materials are harmful to the environment, difficult to degrade, and may cause serious pollution if not properly handled.

    Operation safety concerns: Lead is harmful to the human body. Strict protection is required during operation, increasing production cost and complexity.

    To solve environmental pollution problems, lead-free solder paste was developed. It contains no lead and meets environmental requirements. However, despite its environmental advantages, lead-free solder paste still faces technical challenges.

    Limited High-Temperature Capability

    Although lead-free solder paste meets environmental requirements, it cannot fully match the high-temperature joining capability of high-lead solder materials.

    Lower Mechanical Strength

    Compared with high-lead solder paste and solder wire, lead-free solder paste generally has lower mechanical strength and is more prone to cracking or fracture.

    Sintering Technology Combines High Performance and Environmental Protection

    Against this background, sintering technology has emerged as a revolutionary solution for the joining industry. Pressureless sintering is a process that uses temperature to bond micro- and nano-sized particles together while connecting adjacent surfaces.

    Compared with traditional solder alloys, sintered silver demonstrates significant advantages in multiple aspects:

    180-260℃

    Low-temperature sintering range

    961℃

    Theoretical melting point after sintering

    5×

    Thermal and electrical conductivity compared with solder alloys

    10×

    Bonding reliability compared with solder alloys

    In addition, sintered silver leaves no residue after sintering and does not require cleaning, making it more suitable for efficient and environmentally conscious manufacturing.

    Jufeng Pressureless Silver Sintering Materials

    Advantages of JUFENG Pressureless Silver Sintering Technology

    JUFENG pressureless silver sintering technology inherits the advantages of sintering technology while showing its own technical breakthroughs and innovation in practical applications.

    Low-Temperature Processing

    The sintering temperature of pressureless silver sintering is 230℃-260℃, much lower than the operating temperature of high-lead solder materials.

    High Service Temperature

    With a theoretical melting point up to 961℃, sintered silver offers much higher service temperature capability than high-lead solder.

    High Thermal Conductivity

    Thermal conductivity exceeds 200 W/mK, while high-lead solder paste typically has thermal conductivity below 50 W/mK.

    High Shear Strength

    Pressureless silver sintering reaches 30-40 MPa shear strength, while pressure silver sintering reaches 60-80 MPa. High-lead solder paste is around 30 MPa.

    JUFENG sintered silver is compatible with multiple interfaces, including gold, silver and copper. It is also committed to green and environmentally friendly manufacturing, making it a comprehensive alternative to traditional high-lead solder materials.

    JUFENG Pressureless Silver Sinter Paste Product Image

    EU RoHS Standard and Market Transition

    It is worth noting that under the EU RoHS Restriction of Hazardous Substances standard, high-lead products are currently exempted when used as semiconductor chip attach materials.

    However, this exemption may be removed in the future. Therefore, the market needs to transition as soon as possible to meet stricter environmental requirements. JUFENG sintered silver materials provide an ideal solution for this shift.

    Future Outlook: More Possibilities for JUFENG Sintered Silver

    Through these innovations, JUFENG pressureless silver sintering technology not only addresses the limitations of traditional joining technology, but also sets a new benchmark for the industry.

    As global attention to environmental protection and sustainable development continues to increase, JUFENG technology will play a more important role in the future, helping create safer, greener, more convenient and more reliable electronic products.

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